We surveyed
carbon fiber reinforced plastic orthoses (
carbon orthoses) and their associated occupational and medical problems based on a questionnaire sent to 310 companies which were members of the Japan Orthotics and Prosthetics Association. Of all the companies, 232 responded: 77 of the 232 companies dealt with ready-made
carbon orthoses, 52 dealt with fabricated custom-made
orthoses, and 155 did not dealt with
carbon orthoses. Although the total number of custom-made
carbon ortheses in Japan was 829/ 5 years, there was a difference by region, and one company fabricated only 12 (per 5 years) custom-made
carbon orthoses on average. The advantages of the
carbon orthosis were the fact that it was "light weight", "well-fitted", had a "good appearance", and "excellent durability", while the disadvantages were that it was "expensive", "high cost of production", of "black color", and required a "longer time for completion", and "higher fabrication techniques". From the standpoint of industrial medicine, "scattering of fine fragments of
carbon fibers", "
itching on the skin" and "health hazards" were indicated in companies that manufacture the
orthosis. In order to make the
carbon orthosis more popular, it is necessary to develop a new
carbon material that is easier to fabricate at a lower cost, to improve the fabrication technique, and to resolve the occupational and medical problems.